pvc
Blood bags
Technology/Process Description:
Innvol Medical India Limited manufactures and markets a range of
PVC bags for blood transfusions and infusion solutions. Blood bags are made
from imported, medical grade PVC granules & sheets in Class 10000 Clean
room environments. These bags have certain features which are as follows:
·
Rib supports for ports and tubing are designed to
withstand collapse during storage and use. They also guarantee retention of
shape of port outlets and tubing.
·
Round corners avoid friction, and ensure smoother transfer of
blood components during separation & transfusion.
·
Special leak-proof design
·
25 mm side-tear seals provided away from the inside of the bag to
eliminate rupture or leakage during
centrifugation
·
Additional stoppers at the ends of the seals, block further tear
·
RF welding machine is used to weld the sides of the bag
·
CPDA-1 anticoagulant solution (USP 23), prevents coagulation of blood and adjusts pH, supports
ATP production and helps to maintain A TP level in red cells.
·
Non-peel off labels, moisture resistant with
hot-melt adhesive enables easy identification of distinctly marked information.
·
Snap-tip system - In multiple bags, a simple bend of the
connection tube allows blood components to be transferred into integral
satellite bags. The closed system rules out the risk of contamination.
·
Non-slick frosted technology is easy to knot and seal
·
Calendared surface designed to withstand trauma to the blood
cellular components
·
Sterilized and ready-to-use with anticoagulant solution. Excellent
flexibility & clarity
·
Short-beak bevel needle (16G) offers least resistance to needle
penetration and less trauma to the donor
·
Packing - All bags are individually packed and sealed. Each bag
remains sterile even after the outer aluminum foil pack is opened
Manufacturing
Process
Technology/Product Specifications:
Product: Blood Bags
· Single Blood Bag
- Designed for collection, storage
and transfusion of whole blood
- Contains 63 ml CPDA-1
anticoagulant solution Also available with CPD anticoagulant solution
- Capacity: 250, 350, 450 ml
- 16G tamper-proof needle and
standard donor tubing.
- Packing : 10 bags/ At foil
Outer box : 10 x 10
Gross weight : 13 kg
· Double Blood Bag
§
Designed to separate whole blood into plasma and red cells. Eliminates
the possibility of contamination
§
Primary bag contains 63 ml CPDA-1 anticoagulant solution. Also
available with CPD anticoagulant solution The 300 ml transfer bag contains no
solution
§
Capacity: 1 x 450 ml + 1 x 300 ml transfer bag
§
16G tamper-proof needle and standard donor tubing
§
Packing : 6-bags/ Al. foil
Outer box : 10 x 6
Gross weight : 10.5 kg
· Triple Blood Bag
§
Designed to separate whole blood into three parts:
1. Red blood cells, platelets & plasma
2. Red blood cells, leucocytes & plasma
§
Primary bag contains 63 ml CPDA-l anticoagulant solution. Also
available with CPD anticoagulant solution. The 300 ml transfer bags contain no
solution
§
Optional: Transfer bag with SAG- M solution/5 days platelets
storage
§
Capacity: 1 x 450 ml + 2 x 300 ml transfer bags
§
16G tamper-proof needle and standard donor tubing
§
Packing : 4 bags/ AI. foil
Outer box : 12 x 4
Gross weight : 10 kg
With CPD /SAG-M solution
Gross weight : 15.5 kg
· Quadruple Blood Bag
§
Designed to separate whole blood into four parts:
1.Red blood cells, platelets, plasma & cryoprecipitate
2. Red blood cells, leucocytes, platelets & plasma
§
Primary bag contains 63 ml CPDA-l anticoagulant solution. Also
available with CPD anticoagulant solution. The 300 ml transfer bags contain no
solution
§
Capacity: 1 x 450 ml + 3 x 300 ml transfer bags
§
The system is also available with 1 x 450 ml bag containing CPD
solution, 2 x 300 ml bags with no solution & 1 x 300 ml bag with 100 ml
SAG-M solution
§
16G tamper-proof needle and standard donor tubing
§
Packing : 3 bags/ AI. foil
Outer box : 12 x 3
Gross weight : 8.5 kg
With CPD /SAG-M solution
Gross weight : 13 kg
· Transfer Bag
§
Designed to transfer specific blood components from whole blood
§
Contains no anticoagulant solution
§
Capacity : 300 ml
§
Packing : 100 bags / Outer box
§
Gross Weight : 5 kg
Company Profile
|
Company Name |
Innvol Medical India Limited |
|
Address |
No. 37, 2nd Avenue,
Shastri Nagar, Adyar, Chennai-600020, Tamil Nadu, India |
|
Contact person |
Mr. A.C. Karthikeyan |
|
Phone |
+91-44-24464970/24468880/24468881-82 09841073700 |
|
Fax |
- |
|
E-mail |
|
|
Web Site |
|
|
Year of Establishment |
1995 |
|
Product(s) Manufactured |
Medical Devices (Empty PVC Blood
Bags) |
|
Production (FY-05) (Products
contributing most to the sales) |
For last two years company has been
investing heavily in R&D activities so there was no production during
FY-04 & FY-05. |
|
Sales Turnover |
FY 03: USD 1.1 Mn |
|
Conformity to Standards |
Indian, European |
|
Compliance to ISO |
ISO 9001,WHO(GMP) |
|
Foreign Collaboration |
Nil |
|
Manpower Total (Nos.) |
50 |
|
Raw Materials / Equipment used |
PVC Sheets & Granules, High Frequency Welding Machine, Injection
Moulding Machine, Extrusion Machine, Pharmaceutical filing machines,Quality
Control Testing |
|
Effluent Generated |
Non Polluting |
Broad Profile of Project Offer
|
Project |
To Manufacture Empty PVC Blood Bags |
|
Capacity per Annum |
3 Mn |
|
Land Requirements/ Building Requirements |
14000 Sq. M of land and building around 2500 Sq.M |
|
Plant & Machinery and Test
Equipment |
High Frequency Welding Machine, Injection Molding Machine,
Extrusion Machine , Pharmaceutical filing machines. Quality Control Testin |
|
Electrical Installation |
250 |
|
Implementation Period |
6 -9 Months |
|
Manpower Required |
50 |
|
Raw Materials / Equipment Required |
PVC Sheets & Granules,
High Frequency Welding Machine, Injection Molding Machine, Extrusion
Machine, Pharmaceutical filing machines, Quality Control Testing |
|
Total Project Cost |
USD 1.5 Mn (Approx) – Land & Building extra. |
|
Expected Annual Sales |
USD 2 Mn |
|
Profitability |
35% |
|
Form of Offer |
Turnkey Project |