pvc Blood bags

Technology/Process Description:

Innvol Medical India Limited manufactures and markets a range of PVC bags for blood transfusions and infusion solutions. Blood bags are made from imported, medical grade PVC granules & sheets in Class 10000 Clean room environments. These bags have certain features which are as follows:

          Rib supports for ports and tubing are designed to withstand collapse during storage and use. They also guarantee retention of shape of port outlets and tubing.

          Round corners avoid friction, and ensure smoother transfer of blood components during separation & transfusion.

          Special leak-proof design

    25 mm side-tear seals provided away from the inside of the bag to eliminate rupture or leakage during centrifugation

    Additional stoppers at the ends of the seals, block further tear

    RF welding machine is used to weld the sides of the bag

          CPDA-1 anticoagulant solution (USP 23), prevents coagulation of blood and adjusts pH, supports ATP production and helps to maintain A TP level in red cells.

        Non-peel off labels, moisture resistant with hot-melt adhesive enables easy identification of distinctly marked information.

          Snap-tip system - In multiple bags, a simple bend of the connection tube allows blood components to be transferred into integral satellite bags. The closed system rules out the risk of contamination.

          Non-slick frosted technology is easy to knot and seal

          Calendared surface designed to withstand trauma to the blood cellular components

          Sterilized and ready-to-use with anticoagulant solution. Excellent flexibility & clarity

          Short-beak bevel needle (16G) offers least resistance to needle penetration and less trauma to the donor

          Packing - All bags are individually packed and sealed. Each bag remains sterile even after the outer aluminum foil pack is opened


Manufacturing Process

Technology/Product Specifications:

Product: Blood Bags

    Single Blood Bag

 

 

 

    Double Blood Bag

 

 

          Designed to separate whole blood into plasma and red cells. Eliminates the possibility of contamination

          Primary bag contains 63 ml CPDA-1 anticoagulant solution. Also available with CPD anticoagulant solution The 300 ml transfer bag contains no solution

          Capacity: 1 x 450 ml + 1 x 300 ml transfer bag

          16G tamper-proof needle and standard donor tubing

          Packing : 6-bags/ Al. foil
Outer box : 10 x 6
Gross weight : 10.5 kg

 

    Triple Blood Bag

          Designed to separate whole blood into three parts:
1. Red blood cells, platelets & plasma
2. Red blood cells, leucocytes & plasma

          Primary bag contains 63 ml CPDA-l anticoagulant solution. Also available with CPD anticoagulant solution. The 300 ml transfer bags contain no solution

          Optional: Transfer bag with SAG- M solution/5 days platelets storage

          Capacity: 1 x 450 ml + 2 x 300 ml transfer bags

          16G tamper-proof needle and standard donor tubing

          Packing : 4 bags/ AI. foil
Outer box : 12 x 4
Gross weight : 10 kg
With CPD /SAG-M solution
Gross weight : 15.5 kg

    Quadruple Blood Bag

          Designed to separate whole blood into four parts:
1.Red blood cells, platelets, plasma & cryoprecipitate
2. Red blood cells, leucocytes, platelets & plasma

          Primary bag contains 63 ml CPDA-l anticoagulant solution. Also available with CPD anticoagulant solution. The 300 ml transfer bags contain no solution

          Capacity: 1 x 450 ml + 3 x 300 ml transfer bags

          The system is also available with 1 x 450 ml bag containing CPD solution, 2 x 300 ml bags with no solution & 1 x 300 ml bag with 100 ml SAG-M solution

          16G tamper-proof needle and standard donor tubing

          Packing : 3 bags/ AI. foil
Outer box : 12 x 3
Gross weight : 8.5 kg
With CPD /SAG-M solution
Gross weight : 13 kg

    Transfer Bag

          Designed to transfer specific blood components from whole blood

          Contains no anticoagulant solution

          Capacity : 300 ml

          Packing : 100 bags / Outer box

          Gross Weight : 5 kg

 

Company Profile

Company Name

Innvol Medical India Limited

Address

No. 37, 2nd Avenue, Shastri Nagar, Adyar, Chennai-600020, Tamil Nadu, India

Contact person

Mr. A.C. Karthikeyan

Phone

+91-44-24464970/24468880/24468881-82

09841073700

Fax

-

E-mail

innvol@vsnl.com, innvol@md3.vsnl.net.in

Web Site

www.innvol.com

Year of Establishment

1995

Product(s) Manufactured

Medical Devices (Empty PVC Blood Bags)

Production (FY-05) (Products contributing most to the sales)

For last two years company has been investing heavily in R&D activities so there was no production during FY-04 & FY-05.

Sales Turnover

FY 03: USD 1.1 Mn

Conformity to Standards

Indian, European

Compliance to ISO

ISO 9001,WHO(GMP)

Foreign Collaboration

Nil

Manpower Total (Nos.)

50

Raw Materials / Equipment used

PVC Sheets & Granules, High Frequency Welding Machine, Injection Moulding Machine, Extrusion Machine, Pharmaceutical filing machines,Quality Control Testing

Effluent Generated

Non Polluting

 


Broad Profile of Project Offer

 

Project

To Manufacture Empty PVC Blood Bags

Capacity per Annum

3 Mn

Land Requirements/ Building Requirements

14000 Sq. M of land and building around 2500 Sq.M

Plant & Machinery and Test Equipment

High Frequency Welding Machine, Injection Molding Machine, Extrusion Machine , Pharmaceutical filing machines. Quality Control Testin

Electrical Installation

250 KVA

Implementation Period

6 -9 Months

Manpower Required

50

Raw Materials / Equipment Required

PVC Sheets & Granules, High Frequency Welding Machine, Injection Molding Machine, Extrusion Machine, Pharmaceutical filing machines, Quality Control Testing

Total Project Cost

USD 1.5 Mn (Approx) Land & Building extra.

Expected Annual Sales

USD 2 Mn

Profitability

35%

Form of Offer

Turnkey Project

 

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